Product Details:
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Product Name: | Hardened Turned Part | Material: | SKD11 |
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Hardness: | HRC58~60 | Tolerance: | ±0.02mm |
Dimension: | According To Drawings Or Samples | Applications: | Automation Industry, Machinery Industry, Electronics Industry |
Processing Types: | Turning, Milling, Wire-Cutting Processing, Grinding | Surface Roughness: | RA0.8 |
Highlight: | RA0.8 Precision Turned Parts,Hardened Precision Turned Parts,SKD11 Precision Turned Components |
SKD11 Durable Vacuum Heat Treatment Precision Turned Parts For Machinery Industry
Processing & Inspection Machine List.pdf
How to arrange the heat treatment process of workpiece processed by CNC lathe? In order to improve the mechanical properties of materials, improve the cutting performance of materials and eliminate the internal stress of workpieces, some heat treatment procedures should be properly arranged in the process of CNC lathe processing. The arrangement of the heat treatment process in the process route mainly depends on the material of the parts and the purpose of heat treatment.
Arrangement of the heat treatment process of workpieces processed by CNC lathes
(1) Preparatory heat treatment.
The purpose of preparatory heat treatment is to improve the cutting performance of the trend, eliminate the residual stress during the blank production of CNC lathe machining, and improve the structure. The process position is mostly before machining, and the commonly used ones are annealing and normalizing.
(2) Relief of residual stress heat treatment.
Since the internal stress generated during the manufacturing and machining of the blank will cause the deformation of the workpiece and affect the processing quality, it is necessary to arrange heat treatment for the elimination of residual stress. Heat treatment for residual stress relief is best arranged after rough machining and before finishing.
For parts that do not require high precision, artificial aging and annealing to eliminate residual stress are generally arranged before the blank enters the machining workshop. For complex castings with high precision requirements, two aging treatments are usually arranged in the machining process: casting-rough machining-aging-semi-finishing-aging-finishing. For high-precision parts, such as precision steel wires, precision spindles, etc., multiple heat treatments for residual stress relief should be arranged, and even cold treatments should be used to stabilize the dimensions.
(3) Final heat treatment
The purpose of the final heat treatment is to improve the strength, surface hardness and wear resistance of the parts, and it is often arranged before the finishing process (grinding). Quenching, carburizing, nitriding and carbonitriding are commonly used.
Product Information:
Manufacturer |
Toxmann High- Tech Co., Limited |
Product Name |
External Grinding Turned Part |
Raw Material |
SKD11 |
Design Tools |
UG, ProE, Auto CAD, Solidworks, etc |
Closest Tolerance | 0.02mm |
Roughness | RA0.8 |
Axiality | 0.01mm |
Verticality | 0.01mm |
Surface Finishing |
Chromium Plating |
Quality Control |
Hardness Tester, Caliper, Altimeter, CMM, Projector, Micrometer. |
Processing Machines |
Precision OD Grinder, CNC Lathe Machine, Wire-Cutting Machine |
Other Service |
ODM and OEM, Customized Specification, One to One Communication |
Order Process |
Customer inquiries (provide 2D or 3D drawing)→ Toxmann provides quotes and lead time→ Orders released by customer→ 50% advanced payment→ Arrange production→QC pass→ Packing and shipping after receiving balance payment. |
In recent years, we have introduced many high-precision processing machines and inspection instruments. Such as:
Processing Machines: Machining Centers, NC Lathes, Wire-cutting Machines and Mirror Spark Machines, Optical Grinding Machines and NC Grinders.
Inspection Instruments: Coordinate Measuring Machines, Quadratic Elements, Projectors and Altimeters, Rockwell Hardness Tester.
Our devices are equipped according to the highest international standards. Complete processing and inspection equipment plus the best quality-mind are our guarantee for the excellent quality and service for customers.
Pros of Toxmann CNC Turned Parts:
1. Using high-end machines to process to meet accuracy.
2. Integrated inspection instruments to guarantee quality before shipping.
3. Raw materials and heat treatment are provided by best manufacturers, such as ASSAB, TOKAI, etc.
4. Most competitive price for each order.
Our Service:
1. Shipping with Material report & heat treatment report
2. Shipping with QC report
3. Any time welcome to visit our factory
4. Sample is free, without MOQ
Business Philosophy:
1. Quality is the soul of an enterprise.
2. Competitive price is our advantage.
3. Enthusiastic service is our tenet.
4. Innovation is our eternal pursuit
Quality Objectives:
1. Sample acceptance rate reaches 100%.
2. The qualified rate of finished products reaches 100%
3. Punctual delivery rate reaches 100%
Our Mission:
1.Strengthen management and continuously enhance satisfaction for customers, investors, suppliers and employees.
2. Enhance innovation capacity and contribute to sustainable development.
Why Choose Us?
1. Best product quality and most competitive price.
2. Experienced technicians are in production.
3. High-end processing machines and inspection instruments.
4. Customized designs and production.
5. Excellent pre-sale and after-sale service.
Toxmann is a professional manufacturer of machined parts and mold parts, established in 2009 with a total of 120 employees. We have established machined parts and mold parts two factories to meet the needs of various industries and product diversification in Shenzhen and Dongguan, China, respectively. Our products are exported to North America, Europe, Southeast Asia and other parts of the world. Meanwhile, our products are involved in various fields such as automation equipment industry, mold industry, automobile industry, medical industry, home appliance, military industry, communication industry and cosmetics industry, etc.
FAQ:
Q1: What is difference between SKD11 and D2?
A: SKD11 is the general name of the Japanese Ministry of Industry. D2 material is the American mold steel grade, and the alloy composition is Cr12Mo1V1. However, the composition of SKD11 alloy produced in China is lower than the D2 material standard. The resistance to high temperature softening is different.
Q2: What material is SKD11?
A: SKD11 is the tool steel, die steel, and high carbon steel possessing high hardness, strength and wear resistance. Its surface is grinded precisely. It is often used for the stamping dies, plastic molds, and so on.
Q3: What is SKD11 equivalent to?
A: Equivalent Grades: GB Cr12MoV, JIS SKD11, AISI/SAE D3, DIN 2X165CrMoV12. SKD11 is the tool steel, die steel, and high carbon steel possessing high hardness, strength and wear resistance. Its surface is grinded precisely. It is often used for the stamping dies, plastic molds, and so on.
Q4: SKD11 mechanical properties?
Mechanical Properties |
Metric |
Imperial |
Hardness, Vickers |
748 |
748 |
Izod impact unnotched |
77.0 J |
56.8 ft-lb |
Poisson's ratio |
0.27-0.30 |
0.27-0.30 |
Elastic modulus |
190-210 GPa |
27557-30457 ksi |
Contact Person: Frank Li
Tel: 86-15989457573