Product Details:
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Product Name: | Mold Core Insert | Material: | 1.2713 Die Steel |
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Hardness: | HRC58~60 | Tolerance: | ±0.01mm |
Dimension: | Customized | Shaping Mode: | Plastic Die Mould |
Applications: | Medical Industry, Cosmetics Industry, Plastic Mold Industry | Processing Type: | Turning, Grinding, Wire- Cutting, Sparking |
High Light: | 1.2713 Injection Mold Parts,HRC58 Plastic Molded Parts,Spark Discharge Plastic Molded Parts |
HRC58 Plastic Molded Parts Injection Mold Parts Electric Spark Discharge Parts
Processing & Inspection Machine List.pdf
When we manufacture the mold core and cavity inserts during the mold manufacturing, there are some dimensions that we need to manufacture with some tolerances so that it fits well in the pocket of the insert plate or mold cavity/core.
And this will save some work when we will fit the mould cavity & core, high tolerance, and good manufacturing technology will save lots of time for the mold-master, below are some manufacturing mold core /cavity insert Guideline that we need to pay attention to make high quality plastic mold.
For the outside dimension of the mold cavity/core Inserts, the tolerance should be +0/-0.015mm, this will be easy fit into the pocket, smooth and good quality.
The tolerance for the hole to the sprue bushing should be H7 (0/+0.015mm).
The depth of the treading should be 1.5-2 multiply by the diameter of the tread. In this case for M8 screw, the depth of the treading should be 1.5 to 2 multiply by 8, equal to 12-16mm.
The guidance of the ejector pin should be about 15-20mm long, this will make sure that the ejector pins ejecting smoothly with long lifetime.
Manufacturer |
Toxmann High- Tech Co., Limited |
Product Name |
Mold Core Insert |
Industry Standards |
DIN, JIS, AISI, GB |
Design Tools |
UG, ProE, Auto CAD, Solidworks, etc |
Material |
1.2713 Die Steel or Customized |
Dimension |
Customized or according to samples |
Quality Control |
Hardness tester, Caliper, Altimeter, CMM, Projector, Quadratic Element |
Processing Machines |
CNC lathes, OD Grinder, EDM, CNC Machining Center, Wire Cutting Machine |
Other Service |
ODM and OEM, Customized Specification, One to One Communication, Free Samples |
Order Process |
Customer inquiries (provide 2D or 3D drawing)→ Toxmann provides quotes and lead time→ Orders released by customer→ 50% advanced payment→ Arrange production→ QC pass→ Packing and shipping after receiving balance payment. |
Toxmann Manufacturing Capability:
Manufacturing and inspection capacity in steel, tungsten stainless, aluminum and copper materials for precision mold parts, cavity pins, core pins, punches, ejector sleeve, CNC machining parts etc.
Services: CNC machining, CNC Milling, EDM processing, Wire-cutting, OD grinding, ID grinding, Surface grinding, Thread grinding, Polishing etc.
Related Industries: Medical, Packaging, Aerospace, Electronic and automation.
Any questions about plastic molds parts and tooling, or you want to know more about auto mould parts, medical mould parts, packaging mould parts, cosmetic mould parts, connector mould parts etc. Please do not hesitate to contact me.
Features of Toxmann Mold Parts:
1. Process parts with most advanced machines to guarantee perfect quality and surface finish.
2. Technicians with an average of 10 years of experience are in charge of production.
3. All mold parts to be shipped can be attached with a quality inspection report as required.
4. Our mold parts can provide certificate of origin of raw materials.
5. Reasonable prices for samples and mass production.
Why Choose Us?
1. Best product quality and most competitive price.
2. Experienced technicians are in production.
3. High-end processing machines and inspection instruments.
4. Customized designs and production.
5. Excellent pre-sale and after-sale service.
1. Provide the detailed production schedule for each order.
2. Offering production status with video and photos for each component.
3. Manufacture the parts base on customers' drawings to meet the quality requirements and industry standard.
4. Over 99% orders can meet the lead time requirement.
5. Respond to the enquiry within 24 hours and offer the quotation within 48 hours.
6. Using the first-rank raw materials which also can be traced.
7. Provide the most competitive price with the high quality and service standard.
8. The most reasonable packing scheme for all products.
Toxmann Core Value and Culture:
Business Philosophy:
1. Quality is the soul of an enterprise.
2. Competitive price is our advantage.
3. Enthusiastic service is our tenet.
4. Innovation is our eternal pursuit
Quality Objectives:
1. Sample acceptance rate reaches 100%.
2. The qualified rate of finished products reaches 100%
3. Punctual delivery rate reaches 100%
Our Mission:
1.Strengthen management and continuously enhance satisfaction for customers, investors, suppliers and employees.
2. Enhance innovation capacity and contribute to sustainable development.
Q1: What is core and cavity insert?
A: The core and cavity are the two halves of the mold where the hot molten plastic material is injected into the core and cavity and the gap between the core and cavity is filled with the hot molten material during the injection molding process and then hardened into the final shape.
Q2: Why core is used in mold cavity?
A: A core is a device used in casting and moulding processes to produce internal cavities and reentrant angles (an interior angle that is greater than 180°). The core is normally a disposable item that is destroyed to get it out of the piece.
Q3: What are inserts in injection molding?
A: Insert injection molding is the process of molding or forming plastic parts around other, non-plastic parts, or inserts. The inserted component is most commonly a simple object, such as a thread or rod, but in some cases, inserts can be as complex as a battery or motor.
Q4: What is the difference between core and cavity?
A: The core is the male part which forms the internal shape of molding. The cavity is the female part which forms external shape of molding.
Q5: What are the different types of cooling cavity inserts?
A: Injection Molding Cooling Types and Layout:
1. Cooling line in core /cavity inserts.
2. Connecting cooling line between mold plates and inserts.
3. Different cooling line type.
4. Cooling tower.
5. Cooling line in lifter.
6. Cooling line in slider.
Contact Person: Frank Li
Tel: 86-15989457573