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Product Details:
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Product Name: | Plastic Mold Core Insert | Material: | Die Steel |
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Hardness: | HRC58-62 | Tolerance: | ±0.002mm |
Concentricity: | ±0.005mm | Dimension: | Customized |
Quality: | 100% Inspection | Applications: | Hot Runner System, Medical Industry, Packaging Industry, Cosmetic Industry |
High Light: | Anticorrosive Plastic Injection Parts,Durable Plastic Injection Parts,Ejector Sleeves Injection Plastic Parts |
Corrosive Resistance Core Insert Plastic Mold Parts For Hot Runner System
Processing & Inspection Machine List.pdf
Advantages of Hot Runner:
Shorten the cycle
The molding cycle of the part is shortened. Because there is no limitation of the cooling time of the runner system, the part can be ejected in time after it is formed and solidified. Many thin-walled parts produced with hot runner molds can have a molding cycle of less than 5 seconds.
Save plastic
There is no cold runner in the pure hot runner mold, so there is no production cost. This is especially important for applications where plastics are expensive. In fact, the major hot runner manufacturers in the world have achieved rapid development in the era of expensive oil and plastic raw materials in the world. Because hot runner technology is an effective way to reduce material cost and material cost.
Reduce waste
Reduce waste and improve product quality. During the hot runner mold forming process, the plastic melt temperature is accurately controlled in the runner system. Plastic flows more uniformly into the cavities, resulting in consistent quality parts. The gate quality of the parts formed by the hot runner is good, the residual stress after demolding is low, and the deformation of the parts is small. Therefore, many high-quality products on the market are produced by hot runner molds. For example, many plastic parts in the familiar MOTOROLA mobile phones, HP printers, and DELL notebook computers are made with hot runner molds.
Production automation
Elimination of subsequent processes is conducive to production automation. The finished product is the finished product after being formed by the hot runner mold, and there is no need to trim the gate and recycle and process the cold runner. Conducive to production automation. Many foreign product manufacturers have combined hot runner and automation to greatly improve production efficiency. Many advanced plastic molding processes are developed on the basis of hot runner technology. Such as PET preforming, multi-color co-injection in the mold, multi-material co-injection process, STACK MOLD, etc.
Manufacturer |
Toxmann High- Tech Co., Limited |
Product Name |
Plastic Mold Core Insert |
Design |
Customized or ideas from customers |
Design Tools |
UG, ProE, Auto CAD, Solidworks, etc |
Material |
Die Steel |
Dimension |
Customized or according to samples |
Quality Control |
Hardness tester, Caliper, Altimeter, CMM, Projector |
Machines/ Equipment |
CNC lathes, OD Grinder, EDM, CNC Milling |
Sample |
Sample available |
Order Process |
Customer inquiries (provide 2D or 3D drawing) → Toxmann provides quotes and lead time→ Orders released by customer→ 50% advanced payment→ Arrange production → QC pass→ Packing and shipping after receiving balance payment. |
1. We have rich experience and specialize in manufacturing mold parts and machined parts for over 13 years.
2. We have perfect technical team and precision machines, which ensure to provide best service and quality to customers.
3. Short lead time of samples to impove work efficiency.
4. Professional production team and strictly quality management to meet the requirement of capacity and quality.
5. Competitive quotation, excellent service, flexible trade terms.
6. Our philosophy: customers' satisfaction is our target.
Toxmann High- Tech Co., Limited is a professional OEM/ODM mold accessories and machine parts manufacturer. We provide mold design, mold manufacturing, injection/die-casting/stamping mold parts processing. We have a team with extensive quality control experience to help Toxmann meet customer requirements. High quality, competitive price, quick response are our core missions.
1. Provide the detailed production schedule for each order.
2. Offering production status with video and photos for each component.
3. Manufacture the parts base on customers' drawings to meet the quality requirements and industry standard.
4. Over 99% orders can meet the lead time requirement.
5. Respond to the enquiry within 24 hours and offer the quotation within 48 hours.
6. Using the first-rank raw materials which also can be traced.
7. Provide the most competitive price with the high quality and service standard.
8. The most reasonable packing scheme for all products.
Packaging:
1. Toxmann packaging is based on the highest industry standard;
2. Each part is packed independently.
Delivery (Shipping):
1. Using DHL, UPS, Fedex, TNT, EMS and SF experss to deliver products to your destination.
2. Ship products to your nearest port by sea.
FAQ:
Q1: What does a hot runner do?
A: A hot runner system is an assembly of heated components used in plastic injection molds that inject molten plastic into the cavities of the mold.
Q2: What is the difference between hot runner and cold runner?
A: Hot runners use a screw nozzle that is fed by a barrel using a pump, while cold runners use a closed, thermoset mold. The primary task of any injection runner system is to direct the material flow from the sprue to the mold cavities. The system requires additional pressure to push the material through the runner.
Q3: What is advantage of hot runner Mould?
A: A hot runner makes it easier for a molding machine to inject plastic into a mould cavity. A hot runner increases the capability of a molding machine. It reduces the plastic flow length so a molder can save material by making thinner and lighter parts.
Q4: How many types of hot runners are there?
A: There are two types of hot runner systems, insulated runners and heated runners. Insulated runners have oversized passages formed in the mold plate. They are a more simple design and are less costly to build than heated runners.
Contact Person: Frank Li
Tel: 86-15989457573